DFU1610 3.175mm Double Nut Grinding Heavy Duty Ball Screw
The ZLV DFU1610 3.175mm Double Nut Grinding Heavy Duty Ball Screw is an extraordinary piece of machinery that brings efficiency, high-precision, and high-speed operations to the forefront. Created to provide reliable, versatile performance, this product combines advanced technology with exceptional engineering.
Highlights
- Friction loss reduction and high transmission efficiency: This ball screw benefits from reduced friction due to the multiple rolling balls between the lead screw shaft and nut. This translates into significantly higher movement efficiency and lower energy consumption.
- High precision: The ZLV DFU1610 ball screw is produced using top-tier mechanical equipment, ensuring outstanding precision.
- Capability for high-speed feed and micro-feed: The unique ball movement in the ball screw pair allows for a very small starting torque. This eliminates creeping phenomena, ensuring accurate micro-feed.
- High axial stiffness: With the possibility of prepressure addition, this ball screw can achieve higher rigidity, contributing to improved performance in various mechanical devices.
- Non-self-locking, reversible transmission: This feature adds versatility to the ball screw’s performance, allowing it to adapt to various applications.
Specifications
The DFU1610 3.175mm Double Nut Grinding Heavy Duty Ball Screw comes with impressive specifications that make it a desirable piece of machinery for a wide range of applications. The product specification table below gives an in-depth look at the product’s technical parameters.
| Specifications | Details |
|---|---|
| Model | DFU1610 |
| Shaft Diameter (d/mm) | 16 |
| Lead (I/mm) | 10 |
| Steel Ball Diameter (mm) | 3.175 |
| Nut Size (D/A/B/L/W/H/X/Q/n) | 28/48/10/96/38/40/5.5/M6/1*4 |
| Load (Ca) | 937 |
| Screw Rod Weight (M) | 1.58 |
| Nut Weight (pcs) | 0.3 |
| Screw Rod Unit Price (USD/M) | 4.6 |
| Nut Unit Price (USD/pcs) | 8 |
Categories
Based on its features, the ZLV DFU1610 ball screw can be categorized into different types:
- Self-moistening ball screw: This variant doesn’t require a lubrication piping system and equipment, reducing oil change and waste oil treatment costs.
- Silent ball screw: Designed with a special groove between the ball spacing ring, this type helps suppress the noise produced by ball collisions, ensuring quieter, smoother operation.
- High-speed ball screw: Boasting high acceleration, rigidity, and speed feed, this variant is used in high-speed longitudinal loading cutting centers and tool machine fast feeds.
- Heavy load type ball screw: Designed to withstand substantial axial loads, this variant is suitable for all-electric design machines, air compressors, semiconductor manufacturing equipment, and forging manufacturing equipment.
Essential Parameters
- Nominal Diameter: This refers to the outer diameter of the screw. Common sizes include 12, 14, 16, 20, 25, 32, 40, 50, 63, 80, 100, and 120mm.
- Lead: The distance the nut moves linearly for each rotation of the screw. Standard leads include 2, 4, 5, 6, 8, 10, 16, 20, 25, 32, and 40mm. A larger lead yields faster linear movement at the same rotation speed. It also affects screw thrust, calculated as F=(2πT*n)/i, where F is screw thrust, T is motor torque, n is transmission efficiency (85%-95% typically), and i is the lead.
- Length: Two aspects—total length and threaded length, which further divides into total threaded length and effective stroke. Thread length equals effective stroke plus nut length plus design margin.
- Nut Type: Several nut forms are available, typically indicated by the model’s initial letters. Nut types include single nut and double nut varieties. Double nuts allow preload adjustment. Conventional forms are usually preferred due to easier maintenance.
- Accuracy: Different regions have different accuracy grading systems. These grades include P1 to P10 (China), C0 to C10 (Japan, South Korea, Taiwan), and IT0 to IT10 (Europe).
Customization
In addition to its standard specifications, the ZLV DFU1610 3.175mm Double Nut Grinding Heavy Duty Ball Screw can also be customized to meet specific requirements. Customizations can range from variations in shaft diameter, lead, steel ball diameter, and nut size, providing flexibility and adaptability for diverse applications.
The DFU1610 3.175mm Double Nut Grinding Heavy Duty Ball Screw’s operational effectiveness is significantly affected by its lead. Let’s unpack these relationships:
Final Words
The ZLV DFU1610 3.175mm Double Nut Grinding Heavy Duty Ball Screw sets a new standard for precision, efficiency, and versatility. Its exceptional features, coupled with the ability to customize, make it a go-to choice for professionals across industries. Whether for heavy-duty operations, high-precision tasks, or energy-efficient solutions, this ball screw offers a reliable, top-tier solution.
